Yangzhou, Jiangsu
Inside our gym accessories factory
2,400 m² in Jiangdu District. Cutting, lamination, flatlock sewing, high-frequency welding, logo application and packing all happen on site. Fabric, foam and trims come from the surrounding belt.
Six stations
The line, station by station
| Station | Process | Detail |
|---|---|---|
| 01 | Cutting | 6 die-cutters, 12 layers per pass, tolerance ±1 mm |
| 02 | Lamination | Neoprene to jersey, 800 m of roll per week |
| 03 | Sewing | 48 flatlock machines, 1,200 pcs per day |
| 04 | High-frequency welding | Belt cores and padded panels, no adhesive creep |
| 05 | Logo application | Silicone print, heat transfer and woven label in house |
| 06 | QC and packing | 100% measurement check, 10% stitch inspection |
Customisation capability
What the line can change, and what it costs in time
Eleven variables run on our own machines. Anything outside this list needs a new pattern or a new tool — we say which one, and what it adds, before you commit to anything.
| Variable | Range we run | Minimum | Added time |
|---|---|---|---|
| Material | Neoprene 2–7 mm, polyester or spandex jersey, elastic webbing, PU, natural latex | 300 pcs | 5–8 days |
| Thickness | 3 / 5 / 7 mm laminated, measured under load | 300 pcs | 3–5 days |
| Size grading | Custom size run, chart in cm or inch | 200 pcs per size | 3–5 days |
| Colour | Pantone matching; twelve stock shades below that | 300 pcs | 5–7 days |
| Logo | Silicone print, heat transfer, woven label, embossed plate | 100 pcs | 2–3 days |
| Stitching | Flatlock, overlock, coverstitch, bar-tack | 200 pcs | same run |
| Hardware | Roller buckle, D-ring, hook-and-loop grade, zip puller | 300 pcs | 7–10 days |
| Packaging | Poly bag, mesh bag, colour box, hang tag, insert card | 500 pcs | 3–5 days |
| Labelling | FNSKU, barcode, care label, country of origin | 500 pcs | 2–4 days |
| New pattern | From your drawing, a competitor sample or a worn-out product | 500 pcs | 10–15 days |
| Tooling | Silicone plate, steel rule die, HF welding plate | 1 set | 7–21 days |
Buckles, castings and some trims come from neighbours in the belt — we name which parts on the quotation rather than let you find out at inspection. See the full ODM process.
In the order material moves
Six frames from the floor
Photographed on a normal working day, not staged for a catalogue. If you want to see it live, book the fifteen-minute video walkthrough.
Cutting
Lamination
Sewing
High-frequency welding
Logo application
QC and packing
Quality control
Four checkpoints
| Stage | Check | Frequency |
|---|---|---|
| Incoming | Neoprene thickness, fabric gsm, trims | Sample per roll |
| In process | Stitch density, seam strength, logo position | Every 50 pcs |
| Pre-shipment | Measurement, function, packing count | 100% / lot |
| Document | Inspection report per batch | Per order |
Capacity
What the plant can absorb
| Item | Figure |
|---|---|
| Employees | 60 |
| Output | 120,000 pcs / month |
| New styles | 30 / year |
| Export markets | 28 |
| Video tour | 15 minutes, WhatsApp or Teams |
How to verify us
Before you place an order
- Book a live video walkthrough. Fifteen minutes, camera on the sewing floor, no edited footage.
- Ask for a third-party inspection. SGS, Bureau Veritas or TÜV, at your cost, at any stage.
- Order a sample. Physical sample in 7 days, refunded on your first order above 500 pieces.
- Ask for the audit. BSCI or SEDEX summary, plus ISO 9001 with scope and validity dates.
Send your logo. Get a mock-up and a price list in 12 hours.
Free digital mock-up and a tiered price list — no obligation, no sales call unless you ask for one.